Copper C17510 Powder

Copper C17510 powder is a copper-based alloy powder that contains nickel, silicon, and chromium as its main alloying elements. It is known for having high strength, good corrosion resistance, excellent brazeability, and high thermal and electrical conductivity.

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Obsah

Přehled

Copper C17510 powder is a copper-based alloy powder that contains nickel, silicon, and chromium as its main alloying elements. It is known for having high strength, good corrosion resistance, excellent brazeability, and high thermal and electrical conductivity.

Some key properties and characteristics of Copper C17510 powder include:

Složení

  • Copper – Balance
  • Nickel – 9-11%
  • Silicon – 3-4%
  • Chromium – 0.3-1.2%

Charakteristika

  • Vysoká pevnost a tvrdost
  • Vynikající odolnost proti korozi
  • Great brazeability
  • Vysoká tepelná a elektrická vodivost
  • Dobrá odolnost proti opotřebení

Velikost částic

  • Typically under 325 mesh (<44 μm)
  • Custom particle sizes available

Výrobní metody

  • Rozprašování plynu
  • Rozprašování vody

Aplikace

  • Brazing pastes and preforms
  • Thermal management interfaces
  • Electrical contacts and connectors
  • Povlaky odolné proti opotřebení

Složení

The composition of Copper C17510 allows it to have a unique combination of strength, conductivity, and brazeability. Here are more details on the composition:

Copper (Balance)

  • Provides excellent thermal and electrical conductivity as the base metal
  • Enables good ductility for formability in applications

Nickel (9-11%)

  • Increases strength through solid solution strengthening
  • Contributes to corrosion resistance
  • Helps maintain conductivity

Silicon (3-4%)

  • Aids flowability for improved brazeability
  • Increases corrosion resistance
  • Can enable precipitation strengthening

Chromium (0.3-1.2%)

  • Improves high temperature strength
  • Enhances corrosion resistance especially in reducing environments

Trace amounts of magnesium, aluminum, zinc, lead, tin, iron, phosphorus, carbon are typically present. Tight controls on composition within specified ranges is necessary to achieve consistent properties.

Vlastnosti a charakteristiky

Copper C17510 stands out for its well-balanced material properties making suitable for high performance applications:

Mechanické vlastnosti

Vlastnictví Hodnota
Pevnost v tahu 550-750 MPa
Mez kluzu ≥ 380 MPa
Prodloužení 3-10%
Tvrdost ≥ 150 HB
  • High strength from nickel and alloy strengthening
  • Good ductility for moderate formability

Fyzikální vlastnosti

Vlastnictví Hodnota
Hustota 8.8 g/cm3
Bod tání 1020-1050°C

Tepelné vlastnosti

Vlastnictví Hodnota
Tepelná vodivost 50-100 W/m-K
Koeficient tepelné roztažnosti 17 x 10-6 K-1
  • Excellent thermal conductivity for heat transfer

Elektrické vlastnosti

Vlastnictví Hodnota
Elektrický odpor ≤ 0.05 ohm-cm
Elektrická vodivost ≥ 20 MS/m
  • High electrical conductivity from copper

Brazing Properties

Vlastnictví Hodnota
Liquidus Temperature 1020-1040°C
Solidus Temperature 980-1000°C
  • Low brazing temperature
  • Excellent flowability and gap bridging

Odolnost proti korozi

  • Good resistance to atmospheric environments
  • Suitable for indoor and mild outdoor exposure
  • Chromium improves resistance especially in reducing conditions

Odolnost proti opotřebení

  • Good erosion, abrasion, and fretting resistance
  • Can be further enhanced through heat treatment

Aplikace

The balanced material properties of copper C17510 powder make it well suited for the following applications:

Pájení

Copper C17510 is used in making brazing pastes and preformed shapes due to its low brazing temperature, excellent flow and gap fill capabilities.

Typical brazes include:

  • Copper, brass, bronze
  • Steels, stainless steels
  • Slitiny niklu
  • Karbid wolframu

It is widely used to join components in:

  • Výměníky tepla
  • Oil coolers
  • Electronic devices
  • Řezné nástroje

Benefits for brazing:

  • Excellent flowability and wetting
  • Good gap bridging ability
  • Uniform joint interfaces
  • High joint strength
  • Does not require flux with proper joint preparation

Tepelný management

C17510 finds use in thermal management applications thanks to its high thermal conductivity coupled with good strength:

  • Chladiče
  • Heat spreaders
  • Thermal interface materials (TIMs)

It enables excellent heat dissipation in electronics cooling and thermal transfer processes. Can be integrated as Cu-C17510 coatings, structures or composites on device surfaces or heat sinks.

Benefits for thermal management:

  • Greater ability to transfer heat than aluminum or copper alone
  • Well-bonded metallurgical coatings for improved efficiency
  • Withstands thermal cycling without degradation
  • Ease of forming complex shapes

Elektrické kontakty

The alloy is applied in electrical components like:

  • Connectors
  • Relays
  • Switches

It provides high electrical conductivity to allow signals and currents to pass through while having good strength, hardness and wear resistance to withstand repetitive contact forces over time.

Benefits for electrical contacts:

  • Excellent electrical conductivity minimizes power losses
  • Resists welding, arcing, and sticking of contacts
  • Maintains surface smoothness and low contact resistance after prolonged use
  • Tolerates occasional arcs without significant erosion

Protective Coatings

Copper C17510 coatings provide good wear protection in:

  • Ložiska
  • Bushings
  • High pressure valves
  • Součásti podvozku

The coatings act sacrificially under impact, abrasion, or chemical attack preventing wear on critical substrate surfaces.

Benefits as protective coatings

  • Harder than regular copper providing wear resistance
  • Withstands repetitive contact and impact
  • Chemically compatible with ferrous alloys
  • Retards galling and adhesive wear failure modes
  • Restores dimensions of worn components

Copper C17510 Powder Specifications

Copper C17510 powder products are available in different size ranges, morphologies, and types to suit various application needs:

Distribuce velikosti částic

Rozsah ok Velikost částic
-100 < 149 μm
-140 <105 μm
-200 <74 μm
-325 <44 μm
-400 <38 μm
  • Tighter size distributions for precise dispensing
  • Chemically inert gas atomized spherical types preferred for brazing
  • Fine irregular powder for thermal spray coatings

Morfologie

  • Spherical – Gas atomized
  • Irregular flakes – Water atomized
  • Mixed shapes – Crushed powders

Common Types

Typ Obsah kyslíku Způsob výroby Tvar
CuCr10Ni10 <100 ppm Rozprášený plyn Sférické
CuCr10Ni10 <300 ppm Voda atomizovaná Irregular flakes
CuCr10Ni10 >1000 ppm Crushed Smíšená morfologie

Product Standards

  • ASTM B751
  • Other national and international standards
  • Manufacturer specifications

Kontroly kvality

  • Composition verification via spectrometry
  • Particle size analysis using laser diffraction
  • Morphology checks under SEM
  • Powder flow rate measurement
  • Apparent and tap density values
  • Checks for satellite particles

Balení

  • 1 to 25 kg plastic bottles in boxes
  • Double sealed metal drums up to 500 kg
  • Vacuum sealed foil bags

Úložiště

  • Store in cool, dry environments
  • Sealed containers to prevent contamination
  • Avoid direct sunlight, excessive moisture, oxygen

Copper C17510 Powder Suppliers

Some leading global suppliers of copper C17510 alloy powder include:

Společnost Výrobní metody Morfologie Velikosti částic Názvy značek
SCM Metal Products Rozprášený plyn Sférické -100 to -325 mesh Xuperloy
Atlantik vybavení inženýrů Rozprašování plynu a vody Spherical and irregular -100 to -325 mesh Aeeloy
Kymera International Rozprášený plyn Sférické -100 to -325 mesh Kinectiq
Sandvik Osprey Rozprášený plyn Sférické -100 to -400 mesh Osprey
Hoganas Rozprášený plyn Sférické -100 to -325 mesh Hoganas

Copper C17510 Powder Pricing

Pricing for copper C17510 powder products depends on several factors:

Typ prášku

  • Chemistry – Prices increase for lower oxygen and tighter chemistry controls
  • Production Method – Gas atomized powder commands higher pricing over crushed types
  • Particle Size – Finer powders are more expensive to manufacture

Množství

  • Prices decrease significantly on bulk orders due to economy of scale
  • Small prototyping quantities are expensive

Standardy kvality

  • Military grade powder certified to additional tests and standards is more costly
  • Powder meeting industrial specifications carries moderate pricing

Supply and Demand

  • Availability issues can increase pricing
  • Long term contracts in high volumes offer best pricing
Stupeň prášku Velikost částic Množství Cenové rozpětí
Industrial Quality -325 ok 1-5 kg €100-€300 per kg
| -325 ok 25-100 kg €50-€150 per kg
Military Grade -400 Mesh 1 kg €800-€1200 per kg
| -400 Mesh 100 kg €300-€600 per kg

In general, Copper C17510 powder costs between $50-150 per kg in small quantities, with the price dropping considerably for bulk orders. Get instant quotes from suppliers to know exact pricing based on your specific material, quality and quantity requirements.

Comparing Copper C17510 Powder to Alternatives

Copper C17510 stands out among other copper alloys and materials for brazing, thermal management, and electrical components due to its balanced set of material properties. Here is how it compares:

Versus Pure Copper

Vlastnictví Copper C17510 Čistá měď
Síla Mnohem vyšší Nízký
Tvrdost Vyšší Soft
Odolnost proti korozi Better due to Ni and Cr Špatný
Odolnost proti oxidaci Lepší Špatný
Tepelná vodivost Mírně nižší Vyšší
Elektrická vodivost Mírně nižší Vyšší
Odolnost proti opotřebení Lepší Špatný
Brazeability Podobné stránky Dobrý
Cena Vyšší Dolní

Copper C17510 Advantages:

  • Significantly stronger and harder while maintaining good conductivity
  • Far superior corrosion, oxidation, and wear resistance
  • Matches brazeability of pure copper

Copper C17510 Disadvantages:

  • More expensive than pure copper powder
  • Lower thermal and electrical conductivity

Versus Other Copper Alloys

The combination of strength, conductivity, brazeability sets Copper C17510 apart from other common alloys:

Slitina Klíčové vlastnosti
Brass (Cu-Zn) Low melting point good ductility
Bronz (Cu-Sn) High strength hardness wear resistance
Copper-Nickel (Cu-Ni) Vynikající odolnost proti korozi
Copper C17510 (Cu-Ni-Si-Cr) Strength + conductivity + brazeability

Advantages over other alloys:

  • Simultaneously optimized mechanical, electrical and thermal properties unavailable in other alloys
  • Lower brazing temperature than bronzes and brasses
  • Less prone to solidification cracking than Cu-Ni alloys

Disadvantages relative to alloys:

  • Less formability than brasses
  • Less wear resistance than complex bronzes
  • Inferior corrosion resistance to Cu-Ni in highly aggressive conditions

So in applications needing the exact combination of strength, conductivity, and brazeability, Copper C17510 outperforms other alloy alternatives.

Copper C17510 Powder Uses

Here are some of the detailed uses and applications of copper C17510 powder in various industries:

Elektronika

  • Braze preforms for semi-conductor packaging
  • Lid seals, leadframe bonding
  • Base plate bonding in power electronics
  • Thermal interface material coatings on PCBs
  • EMI/RFI shielding

Automobilový průmysl

  • Joining components in manifold exhaust gas recirculation coolers
  • Electrical connector tabs and rivets
  • Bonding heat sinks and heat spreaders
  • Water cooled electronics bonding

Aerospace

  • Turbine blade braze repair
  • Thermal management structures with integrated cooling channels
  • Satellite component bonding
  • Resisting fretting wear in cryocoolers

Výrobní

  • Tooling component brazing
  • Repairing molds using brazed CuCr powders
  • Custom furnace part fabrication
  • Wear resistant inserts in steel making

Lékařský

  • Metallization layer in X-ray tube rotating anodes
  • Brazed feedthrough assemblies
  • Biocompatible sterilization resistant surfaces

Obrana

  • Fuse elements in munitions
  • Joining stainless steel radial coolant tubes
  • Corrosion resistant connectors

FAQ

Here are answers to some common questions about C17510 powder:

Q. What particle size of Copper C17510 is best for brazing applications?

A. For most brazing applications, -325 mesh (<44 μm particle size) provides optimal flow properties and joint strength. Finer powders down to -400 mesh can offer better surface coverage.

Q. Does C17510 powder require flux for brazing?

A. Quality gas atomized C17510 powder with low oxygen levels allows fluxless brazing for most similar and dissimilar metal joints. Proper part fit up and surface preparation is necessary.

Q. What are the effects of nickel, silicon and chromium on properties?

A. Nickel increases strength without compromising conductivity. Silicon aids braze flow and marginally improves corrosion performance. Chromium enhances oxidation and corrosion resistance in service environments.

Q. What is the difference between gas and water atomized powder?

A. Gas atomization produces fine spherical powders preferred for brazing while water atomization yields irregular flakes suited for thermal spray. However, both find application depending on intended use.

Q. Why choose C17510 versus alternate alloys?

A. The blend of strength, thermal and electrical conductivity combined with excellent brazeability offered by C17510 is unparalleled by other common copper based alloys which lack this balance.

Q. Is copper C17510 powder recyclable?

A. Yes, copper alloy scrap powder and solid materials can effectively be recycled to yield good quality powders for reuse. Ability to recycle waste powder improves cost efficiency.

Q. What alloy powder particle shape is preferred for additive manufacturing?

A. For binder jetting and powder bed fusion AM processes, spherical gas atomized powder with good flowability and tight particle size distribution offers best results for high density parts.

Q. What are common applications for CuCr10Ni10 powder?

A. Key uses are in brazing of similar and dissimilar metals, thermal management coatings and structures in electronics, and electrical contact components due to its unique blend of properties.

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