Material Design
Overview
Xmetto provides comprehensive technical services tailored to specific application scenarios, addressing every aspect of the additive manufacturing process. From custom material design and powder trial production to structural optimization, technology integration, heat treatment, surface finishing, and analysis, we offer a complete solution to meet the diverse needs of our clients.
Material Design
Powder Trial-Manufacture
Structure Optimisation
Forming Process
Heat treatment
Surface treatment
Testing and Analysis
Material Design
In specialized applications, Xmetto customizes material design with a focus on purity, technological advancement, and addressing technical challenges such as oxygen and nitrogen content, particle characteristics, and distribution. By optimizing compositions, applying advanced heat treatments, and employing innovative methods, we enhance the mechanical properties of our materials. Our portfolio includes over 100 proprietary powder products, covering superalloys, titanium alloys, aluminum alloys, die steels, and medical alloys, all surpassing industry standards.
design for Copper Alloy Powder
Enhancing conductivity, corrosion resistance, and strength. Perfect for electrical components, automotive parts, and industrial use.
design for titanium alloy powder
We optimize titanium alloy powder for superior strength, corrosion resistance, and thermal stability, serving aerospace, medical, and automotive industries.
design for aluminum alloy powder
We enhance aluminum alloy powder for high strength-to-weight ratios and formability, catering to automotive, aerospace, and consumer electronics sectors.
design for Cobalt Alloy powder
Specializing in cobalt alloy powder with enhanced wear and corrosion resistance, tailored for aerospace, energy, and medical applications.
Powder Trial-Manufacture
Our Powder Trial-Manufacture service offers clients the opportunity to test and evaluate custom powder formulations before full-scale production. Through meticulous experimentation and analysis, we ensure that the powder meets the desired specifications and performance requirements. This service enables clients to validate the feasibility of their projects and make informed decisions, ultimately leading to successful outcomes in additive manufacturing processes.
Structure Optimisation
Our service utilizes advanced algorithms to optimize component designs for additive manufacturing. We maximize strength and efficiency while minimizing material usage, resulting in lightweight, high-performance parts.
Lightweight Design
We streamline structures for lighter, more efficient components, ideal for aerospace and automotive industries.
Functional Design
Our optimization ensures components not only meet performance requirements but also enhance functionality for optimal performance.
Special Functional Design
We specialize in tailoring structures to meet unique functional needs, providing customized solutions for diverse applications.
Forming Process
We utilize advanced forming techniques like laser powder bed fusion and electron beam melting to fabricate complex components with precision and efficiency. Our expertise in additive manufacturing ensures superior mechanical properties and dimensional accuracy, making our process ideal for aerospace, medical, and automotive industries.
Heat treatment
We utilize heat treatment to optimize the properties of metal components through precise heating and cooling cycles. This process enhances strength, hardness, and durability while relieving internal stresses and improving dimensional stability. Our expertise ensures that components meet industry standards for aerospace, automotive, and medical applications.
Surface treatment
We offer advanced surface treatment solutions tailored to enhance the performance and durability of components. Our expertise includes techniques such as coatings, plating, and polishing, meticulously applied to meet specific requirements for corrosion resistance, wear protection, and aesthetic appeal. With our surface treatment services, we ensure that components not only meet but exceed industry standards, delivering superior quality and performance across diverse applications.
Testing and Analysis
At Xmetto, we specialize in comprehensive testing and analysis services to ensure the quality and performance of components. Our state-of-the-art facilities and expertise allow us to conduct a range of tests, including mechanical, chemical, and dimensional analysis. From material characterization to performance testing, we provide detailed insights to optimize designs and processes. With our rigorous testing and analysis, we guarantee the reliability and functionality of every component we produce.
Powder Testing
Ensuring raw material quality through particle size, flowability, and chemical analysis.
Metallographic Analysis
Examining component microstructure for defects and irregularities.
Mechanical Properties Testing
Evaluating component strength, hardness, and ductility for performance assessment.
Dimensional Measurement
Guaranteeing component accuracy and conformity to design specifications.