Aluminium AlSi7Mg-pulver

Aluminium AlSi7Mg-pulver är ett aluminiumlegeringspulver som innehåller kisel och magnesium som sina viktigaste legeringselement. Detta avancerade tekniska material erbjuder exceptionell styrka, svetsbarhet och korrosionsbeständighet tillsammans med utmärkta termiska egenskaper.

AlSi7Mg powder has emerged as a versatile material for metal additive manufacturing processes like selective laser melting (SLM) and direct metal laser sintering (DMLS). Its unique composition imparts superior mechanical characteristics and makes it suitable for lightweight structural components across aviation, aerospace and automotive sectors.

Types of Aluminium AlSi7Mg Powder

AlSi7Mg alloy powder is available in different size distributions based on the metal AM process requirements:

Typ	Partikelstorleksintervall
Fin kvalitet	15 - 45 mikrometer
Medelhög kvalitet	45 – 105 microns
Grov kvalitet	105 – 150 microns

The finer powder particles have higher surface area and improve powder bed density as well as resolution of printed parts. However, they tend to be more reactive and require inert gas handling.

Coarser particles on the other hand enhance powder flow and reduce safety risks. But they provide lower resolution and accuracy for complex 3D printed components.

Composition of AlSi7Mg

The nominal composition of aluminium AlSi7Mg alloy powder is:

Element	Sammansättning Range
Aluminium (Al)	Balans
Kisel (Si)	6.5 – 7.5 wt%
Magnesium (Mg)	0.45 – 0.55 wt%
Järn (Fe)	0.55 wt% max
Koppar (Cu)	0.05 wt% max
Mangan (Mn)	0.45 wt% max
Zink (Zn)	0.10 wt% max
Titan (Ti)	0.15 wt% max

The high silicon and magnesium content in this aluminium powder alloy generates fine precipitates during solidification. This imparts significant strengthening through precipitation hardening mechanisms..

Key Properties of AlSi7Mg Powder

AlSi7Mg has a unique combination of material characteristics that makes it well-suited to additive manufacturing:

Fastighet	Värde
Täthet	2,68 g/cc
Smältpunkt	575 – 585 deg C
Termisk konduktivitet	150 – 180 W/m-K
Termisk expansion	21 – 24 x 10-6 /K
Elasticitetsmodul	72 – 77 GPa
Draghållfasthet	430 – 490 MPa
Töjning vid brott	8 – 10%
Hardness Brinell	95 – 110
Stabilitet vid höga temperaturer	Utmärkt
Motståndskraft mot korrosion	Mycket bra

Some of the key advantages of AlSi7Mg powder include:

• Högt förhållande mellan styrka och vikt
• Dimensionsstabilitet vid förhöjda temperaturer
• Extremely smooth surface finish of printed parts
• Excellent corrosion resistance especially in marine atmospheres
• Easy post-processing and good machinability
• Superior weldability compared to other aluminium grades

Användningsområden för AlSi7Mg-pulver

The versatile material properties of AlSi7Mg enables usage across various sectors:

Industri	Tillämpningar
Flyg- och rymdindustrin	Structural brackets, engine components, complex lattices
Luftfart	Airframe components, ducts, conduits
Fordon	Chassis parts, hubs, impellers
Marin	Deck hardware, antenna mounts, boat hulls
Industriell	Heat exchangers, process equipment
Konsument	Electronics housings, mods, accessories

AlSi7Mg’s exceptional strength-to-weight ratio combined with excellent dimensional accuracy of metal 3D printing unlocks lighter weight design optimization across transport applications.

Specifications for AlSi7Mg Powder

AlSi7Mg powder for additive manufacturing processes must conform to strict quality benchmarks.

Parameter	Requirements
Partikelns form	Spherical morphology + satellites permitted
Fördelning av partikelstorlek	D10 > 10 microns; D90 < 100 microns
Skenbar densitet	> 60% of solid density
Flödeshastighet	> 15 s / 50 g
Fukthalt	< 0.1 wt%
Syrehalt	< 0.5 wt%
Kväveinnehåll	< 0.5 wt%
Innehåll av väte	< 0.2 wt%

Manufacturers aim to maximize powder recyclability and minimize variation in these metrics through stringent quality control frameworks.

Globala leverantörer av AlSi7Mg-pulver

Some of the leading global suppliers of AlSi7Mg alloy powder include:

Företag	Varumärken	Tillgängliga partikelstorlekar	Prisintervall
Sandvik	Osprey + Ampal	15-45 um | 45-105 um	$90 – $110 per kg
Snickare	ALSi7Mg	15-53 um | 53-150 um	$80 – $100 per kg
LPW-teknik	LPW AlSi7Mg	15-45 um	$100 – $140 per kg
TLS Teknik	AlSi7Mg04	10-45 um | 45-106 um	$75 – $90 per kg
AMC Pulver	AlSi7Mg SLM	10-45 um	$70 – $100 per kg

Pricing varies based on order volume, lot size, regional distributors and customization options.

How AlSi7Mg Compares to AlSi10Mg for Metal AM

AlSi10Mg is another popular aluminium alloy used in powder bed fusion processes:

	AlSi7Mg	AlSi10Mg
Innehåll av kisel	6.5 – 7.5 wt%	9 – 11 wt%
Täthet	2,68 g/cc	2,67 g/cc
Draghållfasthet	430 – 490 MPa	400 – 460 MPa
Duktilitet	Högre	Lägre
Svetsbarhet	Utmärkt	Måttlig
Ytfinish	Smoother	Rougher
Kostnad	Högre	Lägre

While AlSi10Mg offers better affordability and printability, AlSi7Mg provides superior mechanical performance, corrosion resistance and post-processing characteristics.

Advantages and Limitations of AlSi7Mg

Some of the major advantages of AlSi7Mg powder include:

Fördelar:

• Excellent strength-to-weight ratio for lightweighting
• High hardness plus good ductility
• Enastående korrosionsbeständighet
• Excellent thermal stability at higher temperatures
• Smoother surface finish than AlSi10Mg
• Better weldability than other Al-alloys

Begränsningar:

• Higher cost compared to AlSi10Mg powder
• Lower maximum operating temperature than aluminum alloys with higher Si content
• Reactivity with atmospheric moisture and oxygen requires careful handling
• Lower thermal conductivity than pure aluminum and copper alloys
• More supports required during printing due to lower printability

Recent Research Advancements with AlSi7Mg

Ongoing research on AlSi7Mg powder focuses on:

• Förädling av korn through novel alloy compositions and heat treatment to attain ultra-fine microstructures leading to substantial improvements in yield strength, tensile strength and fatigue life
• Surface enhancement via advanced finishing techniques like abrasive flow machining, laser polishing and electro-polishing to minimize porosity-driven vulnerabilities and enhance functional performance
• Joining technologies including friction stir welding and other solid-state processes to enable integration, repair and modification of additively manufactured AlSi7Mg components for extended service life
• qualification and certification through extensive materials testing and process characterization following industrial standards to evolve specification frameworks for reliable end-use across mission-critical systems

Many OEMs are collaborating directly with AlSi7Mg powder vendors to push custom formulations tailored for their specific applications. The focus areas span building predictive capabilities around microstructure evolution, thermal behavior, defect mitigation, anisotropy quantification and industrial-scale quality assurance.

These sustained efforts will expand the high-performance envelope for metal additive manufacturing using AlSi7Mg alloy and proliferate its adoption across multiple sectors.

VANLIGA FRÅGOR

Fråga	Svar
Is AlSi7Mg precipitation hardenable?	Yes, AlSi7Mg can be precipitation hardened through appropriate heat treatment to attain peak strength.
Why is AlSi7Mg preferred over AlSi10Mg in certain applications?	AlSi7Mg provides better mechanical properties like tensile strength and hardness along with superior corrosion resistance and weldability over AlSi10Mg.
What is the typical surface roughness achieved with AlSi7Mg AM parts?	AlSi7Mg printed parts demonstrate exceptional surface finish with average roughness (Ra) values ranging from 5 – 15 microns.
What are some alternatives to AlSi7Mg powder?	Alternate options include AlSi10Mg, AlSi12, Scalmalloy, aluminum 6061 alloy, titanium Ti64 amongst others.
What is the typical tolerance level for AlSi7Mg AM components?	Dimensional tolerances upto +/- 0.3% are routinely achieved for AlSi7Mg printed parts based on optimized parameters and geometric complexity.
What types of post-processing are commonly used on AlSi7Mg AM parts?	Typical post-processing includes – Support removal > Heat treatment > Surface enhancement – grinding/polishing > Quality inspection.