CoCr28Mo6 pulver

Overview of CoCr28Mo6 Powder

CoCr28Mo6-pulver, även känt som ASTM F75-legering, är ett kobolt-krom-molybdenlegeringspulver som används för tillverkning av ortopediska implantat på grund av dess biokompatibilitet, höga hållfasthet och korrosionsbeständighet.

It has excellent wear resistance and is commonly used for making hip, knee and dental implants. The “28Mo6” designation indicates it contains 28% chromium and 6% molybdenum.

Key properties and advantages:

CoCr28Mo6 Powder Properties and Characteristics

Fastigheter	Detaljer
Sammansättning	Co-28Cr-6Mo alloy
Täthet	8,3 g/cc
Partikelns form	Oregelbunden, kantig
Storleksintervall	10-45 mikrometer
Skenbar densitet	4.0-4.5 g/cc
Flytbarhet	Måttlig
Korrosionsbeständighet	Excellent due to passive oxide layer
Biokompatibilitet	High, used for implants
Slitstyrka	Very good due to high Cr content
Kostnad	Moderate to high

CoCr28Mo6 powder can be used to manufacture implants using 3D printing or traditional techniques like metal injection molding. It provides an optimal combination of mechanical properties, corrosion resistance and biocompatibility.

CoCr28Mo6 Powder Composition

Typical composition of CoCr28Mo6 powder:

CoCr28Mo6 Powder Composition

Element	Vikt %
Kobolt	Balans
Krom	27-30%
Molybden	5-7%
Nickel	<1%
Mangan	<1%
Kol	<0.35%
Järn	<0.75%
Kisel	<1%

• Cobalt provides strength, toughness, and biocompatibility
• Chromium improves corrosion and wear resistance
• Molybdenum contributes to high strength and hardness
• Other elements like C, Ni, Mn, Fe, and Si present as impurities

The high Cr and Mo content result in excellent mechanical properties required for load bearing implant applications.

CoCr28Mo6 Powder Physical Properties

CoCr28Mo6 Powder Physical Properties

Fastigheter	Värden
Täthet	8,3 g/cc
Smältpunkt	1350-1400°C
Termisk ledningsförmåga	18 W/mK
Elektrisk resistivitet	94 μΩ-cm
Curie-temperatur	1329°C
Koefficient för termisk expansion	14.5 x 10^-6 /K

• High density compared to titanium alloys
• Maintains strength at elevated temperatures
• Lower thermal conductivity than pure metals
• Blir paramagnetisk över Curie-temperaturen
• CTE higher than other competing alloys

These properties make it suitable for high temperature load bearing implant applications requiring corrosion resistance.

CoCr28Mo6 Powder Mechanical Properties

CoCr28Mo6 Powder Mechanical Properties

Fastigheter	Värden
Hårdhet	35-45 HRC
Draghållfasthet	170-220 ksi (1170-1510 MPa)
Sträckgräns	140-180 ksi (965-1240 MPa)
Töjning	8-16%
Elasticitetsmodul	230-300 GPa
Utmattningshållfasthet	50 ksi (345 MPa)

• Utmärkt kombination av styrka och duktilitet
• Hållfasthetsnivåerna överstiger kraven för lastbärande implantat
• Hardness provides good wear and abrasion resistance
• High fatigue strength ensures durability under cyclic loading

The mechanical properties make CoCr28Mo6 suitable for orthopedic implants experiencing high static and dynamic loads.

CoCr28Mo6 Powder Applications

Primary applications of CoCr28Mo6 powder include:

CoCr28Mo6 Powder Applications

Tillämpning	Exempel
Ortopediska implantat	Hip, knee, dental implants
Medicintekniska produkter	Surgical tools, instruments
Flyg- och rymdindustrin	Turbine engine components
Fordon	Fuel injection parts
Industriell	Valves, tooling, molds

Vissa specifika produktanvändningar:

• Ledytor i implantat för ledproteser
• Dental crowns, bridges and root implants
• Orthopedic fixation devices like bone plates
• High temperature resistant aerospace engine components
• Automotive fuel injection nozzles
• Cutting tools, gaskets, valves requiring wear resistance

The biocompatibility, corrosion resistance and tribological properties make CoCr28Mo6 highly suitable for orthopedic and dental applications.

CoCr28Mo6 Powder Specifications

Key standards for CoCr28Mo6 powder:

CoCr28Mo6 Powder Standards

Standard	Beskrivning
ASTM F75	Wrought Co-Cr-Mo alloy for surgical implants
ASTM F1537	Specification for wrought Co-Cr-Mo alloy for dental appliances
ISO 5832-4	Implant grade wrought Co-Cr-Mo-Ni alloy
ASTM F3056	Specification for additive manufacturing CoCr alloy for orthopedic implants

Dessa standarder specificerar:

• Gränsvärden för kemisk sammansättning
• Mechanical property requirements
• Production method (gas atomization)
• Acceptabla föroreningsnivåer
• Quality assurance processes
• Test methods to verify powder properties

Meeting these requirements ensures suitability for orthopedic implant applications.

CoCr28Mo6 Powder Particle Size

CoCr28Mo6 Powder Particle Size Distribution

Partikelstorlek	Egenskaper
10-25 mikrometer	Used for laser powder bed fusion (LPBF)
25-45 mikrometer	Used for binder jetting and DMLS
15-45 mikrometer	Used for metal injection molding

• Finer powder provides better resolution and surface finish in AM
• Coarser powder improves flowability for powder processing
• Size range selection depends on production technique used
• Tät kontroll över partikelstorleksfördelningen bibehålls

Controlling particle size and morphology is critical for high powder packing density and optimized sintering.

CoCr28Mo6 Powder Apparent Density

Typical apparent density:

CoCr28Mo6 Powder Apparent Density

Skenbar densitet	Egenskaper
4.0 – 4.5 g/cc	Irregular powder morphology
35-45% of true density	På grund av tomrum mellan partiklarna

• Högre skenbar densitet förbättrar pulverflöde och kompressibilitet
• Irregular shape and wide size distribution reduces packed density
• Värden upp till 60% är möjliga med optimerat sfäriskt pulver

Higher apparent density allows efficient powder pressing and sintering to full density. It improves manufacturing productivity.

CoCr28Mo6 Powder Production Method

CoCr28Mo6 Powder Production

Metod	Detaljer
Atomisering av gas	Inert gas under högt tryck bryter upp smält legeringsström till fina droppar
Induktionssmältning i vakuum	Utgångsmaterial med hög renhet smälta under vakuum
Flera omsmältningar	Förbättrar den kemiska homogeniteten
Siktning	Classifies powder into different size fractions
Blandning	Different powder sizes blended to customize particle size distribution

• Gasatomisering ger fin sfärisk pulvermorfologi
• Vacuum melting and multiple remelting minimize impurities
• Post-processing provides fine control over particle size distribution

Automated production and strict process control ensures reliable and consistent properties of CoCr28Mo6 powder.

CoCr28Mo6 Powder Pricing

CoCr28Mo6 Powder Pricing

Faktor	Påverkan på priset
Pulverkvalitet	Högre renhetsklasser kostar mer
Partikelstorlek	Ultrafint pulver dyrare
Orderkvantitet	Prisreduktion för bulkbeställningar
Förpackning	Argon filled containers increase cost
Krav för testning	Mer rigorösa tester ökar kostnaderna
Ledtid	Snabbare leveranstider ökar priset

Indikativ prissättning

• CoCr28Mo6 for medical: $80-120 per kg
• CoCr28Mo6 for industrial: $50-90 per kg

Reduced prices applicable for bulk orders exceeding several hundred kilograms.

CoCr28Mo6 Powder Suppliers

CoCr28Mo6 Powder Suppliers

Företag	Plats
Carpenter Pulverprodukter	USA
Praxair	USA
Sandvik Osprey	STORBRITANNIEN
Hoganas	Sverige
Erasteel	Frankrike
Aubert & Duval	Frankrike

Factors for selecting supplier:

• Powder grades available
• Produktionskapacitet
• Pulverets kvalitet och konsistens
• Compliance to medical standards
• Prissättning och minsta orderkvantitet
• Lead time and delivery reliability

Medical grades require more rigorous quality control and testing.

CoCr28Mo6 Powder Handling and Safety

CoCr28Mo6 Powder Handling

Rekommendation	Anledning
Undvik inandning	På grund av risk för skador på lungvävnaden från fina partiklar
Använd skyddsmask	Förhindra oavsiktligt intag
Hantera i ventilerade utrymmen	Minska cirkulationen av luftburna partiklar
Use hazmat suits	Minimera hudkontakt
Säkerställ att inga antändningskällor finns	Powder can combust in oxygen
Följ antistatiska protokoll	Förhindra brand från statisk urladdning
Använd verktyg som inte slår gnistor	Avoid possibility of ignition during handling
Store in sealed containers	Förhindrar kontaminering och oxidation

CoCr28Mo6 powder is relatively inert but general precautions are recommended for safe handling and processing.

CoCr28Mo6 Powder Inspection and Testing

CoCr28Mo6 Powder Testing

Test	Detaljer
Kemisk analys	Verifies composition using ICP spectroscopy
Fördelning av partikelstorlek	Determines distribution using sieve analysis
Skenbar densitet	Mätt enligt standarden ASTM B212
Morfologi för pulver	SEM image analysis
Analys av flödeshastighet	Time taken for fixed powder quantity to flow through funnel
Tappdensitetstest	Densitet uppmätt efter mekanisk knackning

Rigorous testing ensures consistent powder quality and compliance with specifications like ASTM F75 for medical grade powder.

CoCr28Mo6 Powder Storage and Handling

CoCr28Mo6 Powder Storage

Faktor	Effekt
Luft, syre	Risk för oxidation vid höga temperaturer
Fukt	Låg korrosionshastighet vid rumstemperatur
Kolväten	Fire hazard if allowed to contaminate powder
Syror, alkalier	Resistant to dilute acids and bases
Organiska lösningsmedel	Some absorption and staining if immersed
Temperatures above 400°C	Increased oxidation rate in air

Rekommendationer:

• Store sealed in inert gas filled containers
• Håll temperaturen under 30°C
• Undvik kontakt med oxiderande syror och klorerade lösningsmedel
• Öppna behållare endast i kontrollerade miljöer

With proper precautions, CoCr28Mo6 powder exhibits good stability during storage and handling.

Comparison With Stainless Steel Powder

CoCr28Mo6 vs. Stainless Steel Powder

Parameter	CoCr28Mo6	Rostfritt stål
Täthet	8,3 g/cc	7,9 g/cc
Draghållfasthet	1170-1510 MPa	600-1100 MPa
Duktilitet	8-16%	15-40%
Korrosionsbeständighet	Utmärkt	Bra
Slitstyrka	Utmärkt	Måttlig
Biokompatibilitet	Hög	Måttlig
Kostnad	Hög	Låg
Användningsområden	Medicinska implantat, flyg- och rymdindustrin	Industriella tillämpningar

• CoCr28Mo6 has higher strength and hardness
• Stainless steel provides better ductility and toughness
• CoCr28Mo6 is more corrosion resistant
• CoCr28Mo6 is preferred for biomedical applications
• Stainless steel is more cost-effective

CoCr28Mo6 outperforms stainless steel for applications requiring high strength, hardness and corrosion resistance.

CoCr28Mo6 Powder Pros and Cons

Advantages of CoCr28Mo6 Powder

• Utmärkt biokompatibilitet och korrosionsbeständighet
• Hög hållfasthet och hårdhet
• God slitstyrka
• High temperature capability
• Can be processed using AM or MIM techniques
• Suitable for load-bearing implant applications
• Provides good aesthetic appearance

Limitations of CoCr28Mo6 Powder

• More expensive than stainless steel or titanium alloys
• Lägre duktilitet och brottseghet
• Kräver skyddande atmosfär under bearbetning
• Difficult to machine compared to other alloys
• Limitations in joining and welding the material
• Release of Co ions in body raises health concerns

CoCr28Mo6 Powder FAQs

Q: What are the main applications of CoCr28Mo6 powder?

A: The main applications are orthopedic joint replacement implants like hips and knees, dental implants and crowns, surgical instruments, and high performance aerospace components.

Q: What gives CoCr28Mo6 excellent corrosion resistance?

A: The high chromium content enables formation of a stable, continuous and self-healing protective oxide layer on the surface preventing corrosion.

Q: What are the key differences between medical and industrial grades of CoCr28Mo6 powder?

A: Medical grade powder has higher purity, lower impurities, finer particle size, better size distribution control, and goes through more rigorous testing to meet standards like ASTM F75.

Q: What precautions are required during storage and handling of CoCr28Mo6 powder?

A: Recommended precautions include avoiding inhalation, using protective gear, ensuring proper ventilation, controlling static discharge, using non-sparking tools, and storing in sealed inert gas purged containers.