Koppar C17510 Pulver
Koppar C17510-pulver är ett kopparbaserat legeringspulver som innehåller nickel, kisel och krom som sina huvudsakliga legeringselement. Den är känd för att ha hög hållfasthet, god korrosionsbeständighet, utmärkt lödbarhet samt hög termisk och elektrisk ledningsförmåga.
Låg MOQ
Tillhandahålla låg minsta orderkvantitet för att möta olika behov.
OEM & ODM
Tillhandahålla kundanpassade produkter och designtjänster för att tillgodose unika kundbehov.
Tillräckligt lager
Säkerställa snabb orderhantering och tillhandahålla tillförlitlig och effektiv service.
Kundtillfredsställelse
Tillhandahålla högkvalitativa produkter med kundnöjdhet i fokus.
dela denna produkt
Innehållsförteckning
Översikt
Koppar C17510-pulver är ett kopparbaserat legeringspulver som innehåller nickel, kisel och krom som sina huvudsakliga legeringselement. Den är känd för att ha hög hållfasthet, god korrosionsbeständighet, utmärkt lödbarhet samt hög termisk och elektrisk ledningsförmåga.
Some key properties and characteristics of Copper C17510 powder include:
Sammansättning
- Copper – Balance
- Nickel – 9-11%
- Silicon – 3-4%
- Chromium – 0.3-1.2%
Egenskaper
- Hög hållfasthet och hårdhet
- Utmärkt korrosionsbeständighet
- Great brazeability
- Hög termisk och elektrisk ledningsförmåga
- God slitstyrka
Partikelstorlek
- Typically under 325 mesh (<44 μm)
- Custom particle sizes available
Produktionsmetoder
- Atomisering av gas
- Atomisering av vatten
Tillämpningar
- Brazing pastes and preforms
- Thermal management interfaces
- Elektriska kontakter och anslutningar
- Slitstarka beläggningar
Sammansättning
The composition of Copper C17510 allows it to have a unique combination of strength, conductivity, and brazeability. Here are more details on the composition:
Copper (Balance)
- Provides excellent thermal and electrical conductivity as the base metal
- Enables good ductility for formability in applications
Nickel (9-11%)
- Increases strength through solid solution strengthening
- Contributes to corrosion resistance
- Helps maintain conductivity
Silicon (3-4%)
- Aids flowability for improved brazeability
- Increases corrosion resistance
- Can enable precipitation strengthening
Chromium (0.3-1.2%)
- Improves high temperature strength
- Enhances corrosion resistance especially in reducing environments
Trace amounts of magnesium, aluminum, zinc, lead, tin, iron, phosphorus, carbon are typically present. Tight controls on composition within specified ranges is necessary to achieve consistent properties.
Egenskaper och kännetecken
Copper C17510 stands out for its well-balanced material properties making suitable for high performance applications:
Mekaniska egenskaper
| Fastighet | Värde |
|---|---|
| Draghållfasthet | 550-750 MPa |
| Utbyteshållfasthet | ≥ 380 MPa |
| Töjning | 3-10% |
| Hårdhet | ≥ 150 HB |
- High strength from nickel and alloy strengthening
- Good ductility for moderate formability
Fysikaliska egenskaper
| Fastighet | Värde |
|---|---|
| Täthet | 8,8 g/cm3 |
| Smältpunkt | 1020-1050°C |
Termiska egenskaper
| Fastighet | Värde |
|---|---|
| Termisk konduktivitet | 50-100 W/m-K |
| Koefficient för termisk expansion | 17 x 10-6 K-1 |
- Excellent thermal conductivity for heat transfer
Elektriska egenskaper
| Fastighet | Värde |
|---|---|
| Elektrisk resistivitet | ≤ 0.05 ohm-cm |
| Elektrisk konduktivitet | ≥ 20 MS/m |
- High electrical conductivity from copper
Brazing Properties
| Fastighet | Värde |
|---|---|
| Liquidus Temperature | 1020-1040°C |
| Solidus Temperature | 980-1000°C |
- Low brazing temperature
- Excellent flowability and gap bridging
Motståndskraft mot korrosion
- Good resistance to atmospheric environments
- Suitable for indoor and mild outdoor exposure
- Chromium improves resistance especially in reducing conditions
Slitstyrka
- Good erosion, abrasion, and fretting resistance
- Can be further enhanced through heat treatment
Tillämpningar
The balanced material properties of copper C17510 powder make it well suited for the following applications:
Lödning
Copper C17510 is used in making brazing pastes and preformed shapes due to its low brazing temperature, excellent flow and gap fill capabilities.
Typical brazes include:
- Copper, brass, bronze
- Steels, stainless steels
- Nickellegeringar
- Tungstenskarbid
It is widely used to join components in:
- Värmeväxlare
- Oil coolers
- Electronic devices
- Skärande verktyg
Benefits for brazing:
- Excellent flowability and wetting
- Good gap bridging ability
- Uniform joint interfaces
- High joint strength
- Does not require flux with proper joint preparation
Thermal Management
C17510 finds use in thermal management applications thanks to its high thermal conductivity coupled with good strength:
- Kylflänsar
- Heat spreaders
- Thermal interface materials (TIMs)
It enables excellent heat dissipation in electronics cooling and thermal transfer processes. Can be integrated as Cu-C17510 coatings, structures or composites on device surfaces or heat sinks.
Benefits for thermal management:
- Greater ability to transfer heat than aluminum or copper alone
- Well-bonded metallurgical coatings for improved efficiency
- Withstands thermal cycling without degradation
- Ease of forming complex shapes
Elektriska kontakter
The alloy is applied in electrical components like:
- Connectors
- Relays
- Switches
It provides high electrical conductivity to allow signals and currents to pass through while having good strength, hardness and wear resistance to withstand repetitive contact forces over time.
Benefits for electrical contacts:
- Excellent electrical conductivity minimizes power losses
- Resists welding, arcing, and sticking of contacts
- Maintains surface smoothness and low contact resistance after prolonged use
- Tolerates occasional arcs without significant erosion
Protective Coatings
Copper C17510 coatings provide good wear protection in:
- Lager
- Bussningar
- High pressure valves
- Landing gear components
The coatings act sacrificially under impact, abrasion, or chemical attack preventing wear on critical substrate surfaces.
Benefits as protective coatings
- Harder than regular copper providing wear resistance
- Withstands repetitive contact and impact
- Chemically compatible with ferrous alloys
- Retards galling and adhesive wear failure modes
- Restores dimensions of worn components
Copper C17510 Powder Specifications
Copper C17510 powder products are available in different size ranges, morphologies, and types to suit various application needs:
Fördelning av partikelstorlek
| Mesh Range | Partikelstorlek |
|---|---|
| -100 | < 149 μm |
| -140 | <105 μm |
| -200 | <74 μm |
| -325 | <44 μm |
| -400 | <38 μm |
- Tighter size distributions for precise dispensing
- Chemically inert gas atomized spherical types preferred for brazing
- Fine irregular powder for thermal spray coatings
Morfologi
- Spherical – Gas atomized
- Irregular flakes – Water atomized
- Mixed shapes – Crushed powders
Common Types
| Typ | Syrehalt | Produktionsmetod | Form |
|---|---|---|---|
| CuCr10Ni10 | <100 ppm | Atomiserad gas | Sfärisk |
| CuCr10Ni10 | <300 ppm | Vatten som finfördelas | Irregular flakes |
| CuCr10Ni10 | >1000 ppm | Crushed | Mixed morphology |
Product Standards
- ASTM B751
- Other national and international standards
- Manufacturer specifications
Quality Checks
- Composition verification via spectrometry
- Particle size analysis using laser diffraction
- Morphology checks under SEM
- Powder flow rate measurement
- Apparent and tap density values
- Checks for satellite particles
Förpackning
- 1 to 25 kg plastic bottles in boxes
- Double sealed metal drums up to 500 kg
- Vacuum sealed foil bags
Förvaring
- Store in cool, dry environments
- Sealed containers to prevent contamination
- Avoid direct sunlight, excessive moisture, oxygen
Copper C17510 Powder Suppliers
Some leading global suppliers of copper C17510 alloy powder include:
| Företag | Produktionsmetoder | Morfologi | Partikelstorlekar | Varumärken |
|---|---|---|---|---|
| SCM Metallprodukter | Atomiserad gas | Sfärisk | -100 to -325 mesh | Xuperloy |
| Atlantic Equipment Engineers | Gas och vatten finfördelas | Spherical and irregular | -100 to -325 mesh | Aeeloy |
| Kymera International | Atomiserad gas | Sfärisk | -100 to -325 mesh | Kinectiq |
| Sandvik Osprey | Atomiserad gas | Sfärisk | -100 to -400 mesh | Osprey |
| Hoganas | Atomiserad gas | Sfärisk | -100 to -325 mesh | Hoganas |
Copper C17510 Powder Pricing
Pricing for copper C17510 powder products depends on several factors:
Typ av pulver
- Chemistry – Prices increase for lower oxygen and tighter chemistry controls
- Production Method – Gas atomized powder commands higher pricing over crushed types
- Particle Size – Finer powders are more expensive to manufacture
Kvantitet
- Prices decrease significantly on bulk orders due to economy of scale
- Small prototyping quantities are expensive
Kvalitetsstandarder
- Military grade powder certified to additional tests and standards is more costly
- Powder meeting industrial specifications carries moderate pricing
Supply and Demand
- Availability issues can increase pricing
- Long term contracts in high volumes offer best pricing
| Pulverkvalitet | Partikelstorlek | Kvantitet | Prisintervall |
|---|---|---|---|
| Industrial Quality | -325 maskor | 1-5 kg | €100-€300 per kg |
| | | -325 maskor | 25-100 kg | €50-€150 per kg |
| Military Grade | -400 Mesh | 1 kg | €800-€1200 per kg |
| | | -400 Mesh | 100 kg | €300-€600 per kg |
In general, Copper C17510 powder costs between $50-150 per kg in small quantities, with the price dropping considerably for bulk orders. Get instant quotes from suppliers to know exact pricing based on your specific material, quality and quantity requirements.
Comparing Copper C17510 Powder to Alternatives
Copper C17510 stands out among other copper alloys and materials for brazing, thermal management, and electrical components due to its balanced set of material properties. Here is how it compares:
Versus Pure Copper
| Fastighet | Copper C17510 | Ren koppar |
|---|---|---|
| Styrka | Much higher | Låg |
| Hårdhet | Högre | Mjuk |
| Motståndskraft mot korrosion | Better due to Ni and Cr | Dålig |
| Oxideringsbeständighet | Bättre | Dålig |
| Termisk konduktivitet | Något lägre | Högre |
| Elektrisk konduktivitet | Något lägre | Högre |
| Slitstyrka | Bättre | Dålig |
| Brazeability | Liknande | Bra |
| Pris | Högre | Lägre |
Copper C17510 Advantages:
- Significantly stronger and harder while maintaining good conductivity
- Far superior corrosion, oxidation, and wear resistance
- Matches brazeability of pure copper
Copper C17510 Disadvantages:
- More expensive than pure copper powder
- Lower thermal and electrical conductivity
Versus Other Copper Alloys
The combination of strength, conductivity, brazeability sets Copper C17510 apart from other common alloys:
| Legering | Viktiga funktioner |
|---|---|
| Brass (Cu-Zn) | Low melting point good ductility |
| Bronze (Cu-Sn) | High strength hardness wear resistance |
| Copper-Nickel (Cu-Ni) | Utmärkt korrosionsbeständighet |
| Copper C17510 (Cu-Ni-Si-Cr) | Strength + conductivity + brazeability |
Advantages over other alloys:
- Simultaneously optimized mechanical, electrical and thermal properties unavailable in other alloys
- Lower brazing temperature than bronzes and brasses
- Less prone to solidification cracking than Cu-Ni alloys
Disadvantages relative to alloys:
- Less formability than brasses
- Less wear resistance than complex bronzes
- Inferior corrosion resistance to Cu-Ni in highly aggressive conditions
So in applications needing the exact combination of strength, conductivity, and brazeability, Copper C17510 outperforms other alloy alternatives.
Copper C17510 Powder Uses
Here are some of the detailed uses and applications of copper C17510 powder in various industries:
Elektronik
- Braze preforms for semi-conductor packaging
- Lid seals, leadframe bonding
- Base plate bonding in power electronics
- Thermal interface material coatings on PCBs
- EMI/RFI shielding
Fordon
- Joining components in manifold exhaust gas recirculation coolers
- Electrical connector tabs and rivets
- Bonding heat sinks and heat spreaders
- Water cooled electronics bonding
Flyg- och rymdindustrin
- Turbine blade braze repair
- Thermal management structures with integrated cooling channels
- Satellite component bonding
- Resisting fretting wear in cryocoolers
Tillverkning
- Tooling component brazing
- Repairing molds using brazed CuCr powders
- Custom furnace part fabrication
- Wear resistant inserts in steel making
Medicinsk
- Metallization layer in X-ray tube rotating anodes
- Brazed feedthrough assemblies
- Biocompatible sterilization resistant surfaces
Försvar
- Fuse elements in munitions
- Joining stainless steel radial coolant tubes
- Corrosion resistant connectors
VANLIGA FRÅGOR
Here are answers to some common questions about C17510 powder:
Q. What particle size of Copper C17510 is best for brazing applications?
A. For most brazing applications, -325 mesh (<44 μm particle size) provides optimal flow properties and joint strength. Finer powders down to -400 mesh can offer better surface coverage.
Q. Does C17510 powder require flux for brazing?
A. Quality gas atomized C17510 powder with low oxygen levels allows fluxless brazing for most similar and dissimilar metal joints. Proper part fit up and surface preparation is necessary.
Q. What are the effects of nickel, silicon and chromium on properties?
A. Nickel increases strength without compromising conductivity. Silicon aids braze flow and marginally improves corrosion performance. Chromium enhances oxidation and corrosion resistance in service environments.
Q. What is the difference between gas and water atomized powder?
A. Gas atomization produces fine spherical powders preferred for brazing while water atomization yields irregular flakes suited for thermal spray. However, both find application depending on intended use.
Q. Why choose C17510 versus alternate alloys?
A. The blend of strength, thermal and electrical conductivity combined with excellent brazeability offered by C17510 is unparalleled by other common copper based alloys which lack this balance.
Q. Is copper C17510 powder recyclable?
A. Yes, copper alloy scrap powder and solid materials can effectively be recycled to yield good quality powders for reuse. Ability to recycle waste powder improves cost efficiency.
Q. What alloy powder particle shape is preferred for additive manufacturing?
A. For binder jetting and powder bed fusion AM processes, spherical gas atomized powder with good flowability and tight particle size distribution offers best results for high density parts.
Q. What are common applications for CuCr10Ni10 powder?
A. Key uses are in brazing of similar and dissimilar metals, thermal management coatings and structures in electronics, and electrical contact components due to its unique blend of properties.
Få det senaste priset
Om Xmetto
Produktkategori
HOT SALE
KONTAKTA OSS
Har du några frågor? Skicka oss meddelande nu! Vi kommer att betjäna din begäran med ett helt team efter att ha fått ditt meddelande.
